BBK Tuned Exhaust Headers for 1999-2004 Mustang V6 1-5/8″ Aluminum

Description

Product Overview

BBK’s performance exhaust headers are engineered specifically for the 1999‑2004 Ford Mustang 3.8L V6. Featuring a bolt‑on installation, the 1‑5/8″ aluminized tubing is CNC mandrel‑bent for a 35% flow increase over stock. Heavy‑gauge construction, laser‑cut flanges, and patented large‑bore collectors provide durability and a deep, aggressive tone. All necessary gaskets and hardware are included for a perfect fit.

Usage

Designed for street and light track use, these headers fit any 1999‑2004 Mustang V6 without modification. Ideal for drivers seeking noticeable horsepower gains, improved torque, and a sportier exhaust note. The bolt‑on design allows a DIY install in under two hours, making it perfect for weekend enthusiasts and professional shops alike.

Why Choose Us

BBK is America’s leading aftermarket performance exhaust brand, offering aircraft‑quality construction and rigorous testing. Each header undergoes hand and robotic welding for consistent strength, and the aluminized finish resists corrosion. Our commitment to fit‑first engineering means no trimming or custom work is required.

Key Features

• Boosts horsepower by 8‑14 HP for a noticeable performance lift
• Heavy‑gauge 1‑5/8″ aluminum tubing ensures long‑lasting durability
• Direct bolt‑on fit eliminates the need for modifications or welding
• Deep, aggressive exhaust note enhances driving enjoyment
• Comprehensive after‑sales support with a 1‑year warranty

FAQ

Will these headers fit my 2002 Mustang V6?

Yes, the headers are a direct replacement for all 1999‑2004 Mustang 3.8L V6 models, including the 2002 year.

Do I need any special tools for installation?

No special tools are required beyond standard hand tools. The bolt‑on design includes all necessary hardware and gaskets.

How much horsepower gain can I expect?

Most users report an 8‑14 HP increase along with improved low‑end torque, depending on the rest of the exhaust system.

Is the aluminized finish prone to rust?

The aluminized coating provides excellent corrosion resistance, making the headers suitable for all climates.

What warranty does BBK offer?

BBK provides a 1‑year limited warranty covering material defects and workmanship.